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aluminium high pressure die casting part

Payment Type:
T/T
Incoterm:
FOB,CFR,CIF
Min. Order:
5 Ton
Transportation:
Ocean,Land,Air
Port:
Tianjin
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  • Product Description
Overview
Product Attributes

BrandA&M Manufacturing Company Ltd

Supply Ability & Additional Information

PackagingExport standard packing

Productivity500 tonnes per month

TransportationOcean,Land,Air

Place of OriginCHINA

Supply Ability500 tonnes per month

CertificateISO9001 IATF16949

HS Code8431390000

PortTianjin

Payment TypeT/T

IncotermFOB,CFR,CIF

Packaging & Delivery
Selling Units:
Ton
Package Type:
Export standard packing

Product Description


Aluminium high-Pressure Die Casting parts, commonly referred to as aluminium HPDC parts, are components manufactured using a specialised casting process known as high-pressure Die Casting (HPDC). In this process, molten aluminium alloy is injected at high pressure into a steel mould cavity, resulting in the rapid solidification of the material and the formation of intricate and precise parts.


These parts are typically used in industries such as automotive, aerospace, electronics, and consumer goods, where lightweight yet durable components are required. Aluminium HPDC parts offer several advantages, including:

Lightweight: Aluminium is known for its low density, making HPDC parts ideal for applications where weight reduction is crucial, such as automotive components and portable electronic devices.

High Strength-to-Weight Ratio: Despite being lightweight, aluminium HPDC parts exhibit excellent strength and rigidity, providing structural integrity and reliability in demanding operating conditions.

Complex Geometry: The HPDC process allows for the production of complex and intricate part geometries with tight tolerances, intricate features, and thin walls, meeting the design requirements of modern engineering applications.

Cost-Effectiveness: HPDC offers a cost-effective solution for large-scale production of aluminium parts, with high production rates and minimal material wastage, resulting in lower per-unit costs compared to alternative manufacturing methods.

Surface Finish: Aluminium HPDC parts typically have a smooth surface finish straight out of the mould, reducing the need for additional machining or finishing operations and saving both time and cost in the production process.

Corrosion Resistance: Aluminium alloys used in HPDC parts exhibit excellent corrosion resistance, making them suitable for outdoor and harsh environmental applications where exposure to moisture, chemicals, or temperature variations is common.

Our Capabilities


Casting Technique: A&M Manufacturing utilises advanced silica sol or soluble glass Investment Casting, also known as lost-wax casting, to create intricate and precise components.

Various Materials: Our capabilities extend to casting a wide range of materials including stainless steel, carbon steel, aluminium alloy, ductile iron, and more.

Capacity: With an annual capacity of 8000 tons, we can meet the demands of diverse industries with efficiency and precision.

Standards: Our products adhere to international standards such as ASTM, AISI, BS, DIN, JIS, and NF, ensuring compliance and quality assurance.

Certification: A&M Manufacturing holds ISO 9001-2000 and ISO/TS16949 certifications, underscoring our commitment to maintaining stringent quality control measures.

Dimension Tolerance: We maintain dimension tolerances ranging from CT4 to CT7, ensuring precision and consistency in every component.

Surface Roughness: Our components exhibit surface roughness values ranging from Ra1.6 to Ra3.2, meeting the highest standards of quality and finish.

Quality Control:
a. Our fast intermediate frequency furnace ensures stable chemical composition, guaranteeing material integrity.
b. Utilising state-of-the-art spectrum apparatus, we enhance and verify physical performances including tensile strength, impact strength, and elongation.

Specification Drawings Software: A&M Manufacturing employs cutting-edge software such as Pro/E, Auto CAD, Solid Work 2005, and CAD/CAM/CAE for precise specification drawings, facilitating seamless production processes.

Surface Finish: We offer a variety of surface finishes including polished, oiled (rust-proof), zinc, nickel, and chrome plating, sandblasting, painting, and PVC powder coating, catering to diverse aesthetic and functional requirements.

Precision Machining: Our machining capabilities include CNC lathes, milling, drilling, planning, grinding machines, and comprehensive testing facilities, ensuring precise and accurate components.

Proofing Cycle: Our efficient proofing cycle spans 8 to 15 days, allowing for thorough testing and validation of component designs.

Process Cycle: With a process cycle of 8 to 15 days, we ensure timely delivery of high-quality components while maintaining rigorous quality control standards throughout the manufacturing process.


 


Product Categories : Die Castings > Aluminum Die Casting

Company Overview

Based in the UK, A & M Manufacturing Company Ltd has over 30 years of invaluable experience in the foundry and general metalworking industry. Our years of innovation and experience have firmly established us as a leader in the field. With over 10 years of dedicated effort in establishing strong relationships with China and Taiwan, we have built an extensive and robust manufacturing network. This network not only enhances our extreme competitiveness but also empowers us to consistently deliver parts of uncompromising quality. Our commitment to excellence and our extensive manufacturing network make us your ideal partner for precision manufacturing solutions.


We take pride in our specialisation across a diverse spectrum of manufacturing processes, encompassing all types of casting techniques. Our exceptional expertise shines through in our mastery of investment casting, sand casting, shell mould casting, and gravity die casting. Beyond casting services, our capabilities extend to fabrication, forging, stamping, and precision machining from solid parts. Whether you require parts in small, medium, or large volumes, we have the flexibility to cater to your needs, ranging from class 1 aerospace castings to finely crafted machined components. Moreover, our commitment to excellence extends to the design stage, where we offer valuable guidance on both shape and material specifications.


As a professional provider of manufacturing solutions and services, we go beyond offering casting, forging, and other metalworking services. Our services include in-house tooling design and product concept consultancy. Our team of experienced engineers has tackled a wide array of complex and challenging projects spanning various industries and applications. Whether you approach us with concepts, samples, or drawings, we have the capability to design and manufacture suitable tools to meet your manufacturing needs. Regardless of the complexity of your projects, A & M Manufacturing Company Ltd can effectively provide you with the best solution, ensuring the required tolerances while maintaining cost-effectiveness.


In addition to all the manufacturing solutions and services we provide, we offer flexible supply options to our customers owing to our UK stock holding facilities, ensuring timely and reliable delivery of your products, solidifying our position as your long-term, trustworthy partner. For more information, please don’t hesitate to contact us.

Advanced Production Facilities and Equipment
Quality Assurance

As a professional manufacturing solutions provider and product supplier, we offer top-quality products and also oversee the entire manufacturing process. From the initial steps to the final stages, we ensure that every aspect of the products meets customers’ requirements. This includes design concepts, drawings, dimensions, chemical attributes, surface finish, and various other aspects, all the way to the finished products delivered to the customers’ doorsteps. We are fully equipped with the most advanced inspection facilities, including Coordinate Measuring Machines (CMMs), X-ray and CT scanning, Non-Destructive Testing (NDT), Ultrasonic detectors, and many more.


At A & M Manufacturing, there’s never a shadow of doubt when we send out a product. We consistently uphold high-quality standards, and our risk-management approach extends to all our valued customers, a source of our pride.

Production Capabilities

Our investment casting technique can produce castings weighing from 1g to 100kg, with tolerances ranging from CT4 to CT9, utilising various materials including carbon steel, stainless steel, aluminium, cast iron, and heat-resistant and wear-resistant alloys, among others. Equipment in our investment casting production line includes precision wax injection systems, automated shell-making robots, automated de-waxing and pouring systems, and induction furnaces. Annually, we supply over 5000 tonnes of investment casting parts and components.


For shell mould casting, we are capable of producing parts and components weighing from a few grams to 50kg. We use a wide range of materials such as carbon steel, stainless steel, aluminium, and special alloys. Our production lines feature pattern-making machines, shell moulding machines, flash fire ovens, and automated sand recovery and reclamation systems. Annually, we produce over 5000 tonnes of shell mould castings.


In our sand casting foundries, we utilise Disamatic green sand moulding machines, 3D sand printing systems, robotic handling systems, and sand reclamation systems, capable of producing top-quality sand castings ranging from 200g to 100 tonnes. We use a wide range of materials, including ferrous and non-ferrous metals, various kinds of alloys, and special alloys. Our annual sand casting production and supply volume reaches up to 10,000 tonnes.


Our gravity die casting process can produce parts and components weighing from 100g to 25kg. We mainly use aluminium for this casting technique but also include alloys such as zinc, copper, magnesium, steels, and cast irons. Our foundries are equipped with automatic dosing furnaces, tilt pouring machines, thermal imaging and monitoring equipment, and automated core setting and mould assembly. Our annual supply of gravity die castings reaches up to 5000 tonnes.


Our forging technique utilises various types of materials, including both ferrous and non-ferrous metals such as carbon steel, alloy steel, stainless steel, aluminium, zinc, brass, bronze, and various heat and wear-resistant alloys. We are capable of producing forged parts ranging from 5kg to 6 tonnes, with a maximum length of 12 metres. Our forging facilities feature hydraulic forging presses up to 10,000 tonnes, hammer forging presses, ring rolling machines, and more. Each year, we supply over 10,000 tonnes of forging components.


Additionally, we offer precision machining services, featuring 4-axis and 5-axis CNC Machining centres for products with intricate geometry or requiring enhanced precision, along with various surface finishing services.

Advanced Manufacturing Techniques
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